Henry Ford
Ford's beginnings (Ford
biography)
-
son of a Dearborn farmer, but with a talent for
mechanics
that led him to a series of engineering jobs before he got into
automobiles
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In 1896 Ford was chief engineer of the Edison
Illuminating
Co. (now Detroit Edison).
-
In that year he built a car called the
Quadricycle and
started looking for backers to produce it commercially (he later
claimed
to have built a car in 1892 but there is no evidence for that but
Ford's
claims).
Ford's
Quadricycle
-
in 1899 he found a group of businessmen to
support him,
but they got impatient that he was building cars for automobile racing
(which he thought was critical publicity) rather than concentrating on
setting up commercial production. Ford and his backers parted
ways
in 1902 and his former backers found another engineer, Henry M. Leland,
who gave the company a new name--Cadillac--and got it into commercial
production.
Struggle to define the automobile
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Ford started the Ford Motor Company in 1903 with
a new
set of backers.
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The Dodge brothers became stockholders in
return for providing
chassis, engines, and transmissions for the first Ford cars.
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Ford initially made medium-priced
cars--$1000-$1500.
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by 1910 the industry was consolidating painfully
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General Motors was about to go under under
excessive debt
and was saved only by new investors who advanced cash on very harsh
terms
(6% interest plus a 17% commission).
-
many of the smaller companies went bankrupt, and
even
the larger ones were better at finance than at solving technological
problems.
-
a number of makers were thinking about low cost
cars (an
idea that was not tried in Europe until after its success in
America).
One notable example after the curved dash Oldsmobile was the Brush
Runabout,
which sold for $500 and had 10 HP and all-wood construction. It
didn't
hold up very well.
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the key invention of this period was the
electric starter
-
It was invented by Henry
M. Leland and Charles
F. Kettering. Leland became interested in the problem because
a friend of his had died in a bizarre accident. He went to the
assistance
of a lady whose car had stalled, and when he turned the crank to start
it the crank handle kicked back and broke his jaw. He died of the
resulting gangrene.
-
the electric starter meant that women and
older men could
drive cars
Ford's assembly-line revolution (more
on Ford as a businessman)
-
Ford first designed a mass market car and then
studied
how to cut costs in production. Mass market meant not only low
cost
but sturdy, easy to operate, and easy to repair. Ford was one of
the first to use alloy steel in America.
Ford's engineers may have had the idea for the
assembly
line as early as 1908, but they didn't want to delay introduction of
the
model T to implement it. The Model T was the first low cost
($825-$850)
high power (20 HP) car, also light (about 1,200 pounds) and fairly easy
to drive, with a two-speed, foot-controlled "planetary"
transmission.
It was immediately very popular--compared to cars costing $2000.
Ford decided in 1909 to produce nothing else.
Model
T
-
Ford's business manager had calculated that to
really
hit the mass market the price had to be brought down to $600, and that
could not be done with existing production methods.
-
between 1913
and 1914 conveyer belts were introduced throughout the factory
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time required to assemble the chassis fell from
12 hours
30 minutes to 2 hours 40 minutes, and then by 1914 to 1 1/2 hours
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price of Model T dropped to $360 by 1916 and to
$290 by
1927 (its last year of production). 577,000 sold in 1916.
Within
a decade all automobile manufacturers were using the assembly line.
Ford
assembly line and Diego Rivera painting (Detroit Institute of Arts)
-
now Ford could hire unskilled workers
-
He paid average wages: $2.38 for a nine hour
day.
Workers hated the assembly line and turnover reached over 300%
-
in 1914 Ford began to offer selected workers
$5 a day
and an eight hour day--about twice the going rate in Detroit at the
time.
At one point fire hoses had to be used to disperse the mob of
applicants
around the Highland Park plant.
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Between 1914 and 1916, the company's profits
doubled from
$30 million to $60 million.
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Ford did believe that the gains made by
improving techniques
of production should be passed on to society in three ways--to
stockholders
through dividends, to consumers through lower prices, and to labor
through
higher wages. He understood that the worker was also a
consumer.
He wasn't fond of stockholders, particularly after the Dodge brothers
set
themselves up as competitors. In fact in 1916 (a year with record
profits) he paid such low dividends that stockholders sued and won. Ford
quotes
Model
T Automobile Plant
Meanwhile Sloan at General Motors was
revolutionizing
organization and marketing
-
gave more responsibility to production
divisions--decentralized
organization
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General Motors made cars for different markets
(from Chevrolet
at the bottom to Cadillac at the top) and pioneered the annual model
change
and a choice of colors. Worked out close relations with
dealers.
Consumers began to look for styling and excitement, not the lowest
possible
price.
-
Ford made the Model T until 1927--15 million of
them--nearly
driving the company into bankruptcy. Finally when he had to face
reality and shut down Model T production he didn't have a new model
designed
yet.
1927 Chevrolet
Consider the advantages and limitations of mass
production.
this page written and copyright © Pamela
E. Mack
History
122
last updated 10/16/2000